Cut-Up Modules

FOODMATE CUT-UP MODULES

Excellent efficiency.

Foodmate provides solutions to meet the widest range of products specifications and cutting requirements, meeting the highest standards set by retailers, fast food companies and institutional organizations from around the world.

  • CUT-UP MODULE

    Wing Stretcher

    Product Overview

    The Foodmate Wing Stretcher is designed to position and stretch the wings of the bird into the right position for the following machines to work properly. When the bird approaches the machine, the bird is facing the machine breast first. A guiding rail positions the bird. Two other rails are placed in such a way that they will slide between the bird and the wings.

    Advantages

    • Allows for easy adjustment due to no moving parts

    Technical Specifications

    • Stainless steel frame
    • Machine dimensions:
    – Length: 413 mm
    – Width: 649 mm
    – Height: 1224 mm
    – Weight: approx. 30 kg

  • CUT-UP MODULE

    Wing Tip Cutter

    Product Overview

    The Foodmate Wing Tip Cutter cuts the tip from the mid wing piece. The machine is developed to accommodate common bird sizes and gives an optimal yield on wing meat, while ensuring high cutting accuracy. The Wing Tip Cutter can be installed on current figurations or newly constructed Frame and Flex Lines.

    Advantages

    Allows for a maximum of 6,000 birds per hour

    Technical Specifications

    • Stainless steel frame and motor
    • Motor (IP66) power is 0,75 kW
    • Machine dimensions:
    – Length: 754 mm
    – Width: 1271 mm
    – Height: 1304 mm
    – Weight: approx. 140 kg

  • CUT-UP MODULE

    Mid Wing Cutter

    Product Overview

    The Foodmate Mid Wing Cutter is designed and developed to separate the mid wing piece (flapper/ median) from the wing drummette, also known as the first joint piece. The machine cuts through the center joint of the chicken wings and can be used on chickens with or without the wingtips. The chickens are transported on shackles connected to a chain which is guided by rails. With the help of a bar, the chickens are lifted and pressed against the rails, which positions the wings in the correct angle and position.

    The wing centers are then cut by circular blades.

    The horizontal distance between the knives can be easily adjusted with the spindle. The module height is set throughout and the height of the blades can be adjusted according to the size of the chicken.

    Advantages

    • Allows for a maximum of 6,000 birds per hour

    Technical Specifications

    • Stainless steel frame and motor
    • Motor (IP66) power is 2 x  0,75 kW
    • Machine dimensions:
    –   Length:         728 mm
    –   Width:          1106 mm
    –   Height:        1308 mm
    –   Weight:  approx. 151 kg

  • CUT-UP MODULE

    Wing Cutter

    Product Overview

    The Foodmate Wing Cutter is designed to meet the latest requirements for anatomic wing cutting. The Wing Cutter can be installed into most existing Cut-Up lines and on a new Foodmate Compact Cut-Up System.  It contains a stainless steel frame and motor and is easy to clean with minimal maintenance required.

    Advantages

    • Allows for a maximum of 6,000 birds per hour

    Technical Specifications

    • Stainless steel frame and motor
    • Motor (IP66) power is 2 x 0,75 kW
    • Machine dimensions:
    –   Length:               1094 mm
    –   Width:                  785 mm
    –   Height:              1622 mm
    –   Weight:    approx. 165 kg

  • CUT-UP MODULE

    Wing Cutter AFS

    Product Overview

    The Foodmate Wing Cutter AFS (all food service) is designed to meet the latest requirements for major fast food chicken restaurants. The machine is capable of cutting both new requirements and traditional Silver Dollar style with just a minimum adjustment. The Wing Cutter AFS can be installed into most existing Cut-Up lines and on a new Foodmate Food Service Cut-Up System.

    Advantages

    Allows for a maximum of 6,000 birds per hour

    Technical Specifications

    • Stainless steel frame and motor
    • Motor (IP66) power is 2 x 0,75 kW
    • Machine dimensions:
    –  Length:    689 mm
    –  Width:    1027 mm
    –  Height:   1515 mm
    –  Weight:   approx. 167 kg

  • CUT-UP MODULE

    Halving Machine

    Product Overview

    The Foodmate Halving Machine separates the front half from the chicken. The machine also can be used to cut off the remaining backbone piece after using the FM Breast Cap Cutter. It requires minimal maintenance and is easy to clean. The Halving Machine can be installed on current figurations or newly constructed Frame and Flex Lines.

    Advantages

    • Allows for a maximum of 6,000 birds per hour

    Technical Specifications

    • Stainless steel frame and motor
    • Motor (IP66) power is 0,75 kW
    • Machine dimensions:
    –   Length:          737 mm
    –   Width:           680 mm
    –   Height:          1124 mm
    –   Weight:       approx. 95 kg

  • CUT-UP MODULE

    Halving Machine 2

    Product Overview

    The Foodmate Halving Machine 2 removes the breast bone from a half bird.
    The lengthwise half cut chicken (done by the precutter) will run into this module, breast side first, and will be guided on the side of the hips into the module. The Halving Machine 2 can be part of an existing cut-up line and is designed for partial processing of poultry goods, especially chicken.
    The Foodmate Halving Machine 2 contains a stainless steel frame and motor, requires minimal maintenance, and is easy to clean. The Halving Machine 2 is suitable for all cut-up systems.

    Advantages

    • Allows for a maximum of 6,000 birds per hour

    Technical Specifications

    • Stainless steel frame and motor
    • Motor (IP66) power is 2 x 0,75 kW
    • Machine dimensions:
    – Length: 721 mm
    – Width: 670 mm
    – Height: 1348 mm
    – Weight: approx. 150 kg

  • CUT-UP MODULE

    Cross Halving Machine

    Product Overview

    The Foodmate Cross Halving Machine addresses problems commonly found with single bladed front halving machines.

    Using two blades instead of one large blade gives a straighter cut across the hips and gives more control over the number of ribs that stay attached to the front half.

    There is no need for a pre-cutter with the Cross Halving Machine and it contains a simple construction with no belts and easy maintenance.

    Advantages

    • Allows for consistent and straight cuts
    • Eliminates the need for a pre-cutting machine
    • Allows for easy adjustment due to the simple construction
    • Integrates easily into existing frame or flex cut-up system
    • Allows for a maximum of 6,000 birds per hour

    Technical Specifications

    • Stainless steel frame and motor
    • Motor (IP66) power is 2 x 0,75 kW
    • Machine dimensions:
    –  Length:  882 mm
    –  Width:    694 mm
    –  Height:   882 mm
    –  Weight: approx. 235 kg
    (incl. Bypass: 355 kg)

  • CUT-UP MODULE

    Breast Cap Cutter

    Product Overview

    The Foodmate Breast Cap Cutter separates the breast cap from the back piece. The machine gives an optimal result with a minimum loss of breast meat and can be easily adjusted to various bird sizes.
    The process is managed as the broilers are hanging from the shackle conveyor and are pulled over an arbor. The covers around the circular blades also work as guides for the legs, so that the broiler is positioned correctly for the cut.
    The height of the machine can be adjusted to broiler sizes by rotating the spindle.

    Advantages

    • Allows for a maximum of 6,000 birds per hour

    Technical Specifications

    • Stainless steel frame and motor
    • Motor (IP66) power is 2 x 0,75 kW
    • Machine dimensions:
      – Length: 1055 mm
      – Width: 754 mm
      – Height: 949 mm
      – Weight: approx. 125 kg
  • CUT-UP MODULE

    Breast Processor

    Product Overview

    The Foodmate Breast Processor runs birds breast first. An arbour and several guidings pick up the bird and guide them into the circular blade. The breasts are then cut and transported through the machine by the pick-up chains. The Foodmate Breast Processor contains a stainless steel frame and motor, requires minimal maintenance, and is easy to clean.

    Advantages

    • Allows for a maximum of 6,000 birds per hour

    Technical Specifications

    • Stainless steel frame and motor
    • Motor (IP66) power is 2 x 0,75 kW
    • Motor (IP66) power is 1 x 0,37 kW
    • Machine dimensions:
    – Length: 1435 mm
    – Width:  1342 mm
    – Height: 1747 mm
    – Weight: approx. 320 kg

  • CUT-UP MODULE

    Lengthwise Halving Machine

    Product Overview

    The Foodmate Lengthwise Halving Machine splits the bird into two equal length halves. The machine can be adjusted to several bird sizes. The Foodmate Lengthwise Halving Machine gives the highest accuracy to get two identical halves. It can be installed on current figurations or newly constructed Frame and Flex Lines.

    Advantages

    • Allows for a maximum of 6,000 birds per hour

    Technical Specifications

    • Stainless steel frame and motor
    • Motor (IP66) power is 0,75 kW
    • Machine dimensions:
    – Length: 981 mm
    – Width: 716 mm
    – Height: 1101 mm
    – Weight: approx. 148 kg

  • CUT-UP MODULE

    Saddle Cutter

    Product Overview

    The Foodmate Saddle Cutter is the optimal machine to separate leg quarters. The guiding system is designed to always give an accurate center split.

    The chicken which is hanging on the Foodmate Cut-Up Line is mounted parallel to the moving direction of the machine, with the breast in the direction of the circular blade(s) of the Saddle Cutter. Because of the movement of the cut-up line and the help of the rails, the correct cut is realized. It can be mounted on new Foodmate lines or added to existing lines.

    Advantages

    Allows for a maximum of 6,000 birds per hour
    Allows for easy integration with the 8” to 12” lines due to its simple construction

    Technical Specifications

    • Stainless steel frame and motor
    • Motor (IP66) power is 0,75 kW
    • Machine dimensions:
    – Length: 670 mm
    – Width: 711 mm
    – Height: 1075 mm
    – Weight: approx. 88 kg

  • CUT-UP MODULE

    Saddle Cutter 2

    Product Overview

    The Foodmate Saddle Cutter 2 with 2 motors can be used to do a single split of the leg quarters. It can also be adjusted in many ways to cut a strip of up to 5 cm out of the back bone. The chicken which is hanging on the Foodmate Cut-Up line is mounted parallel to the moving direction of the machine, with the breast direction of the circular knife of the saddle cutter. Because of the movement of the Cut-Up line and the help of the rails, the right cut is realized.
    The height of the blades can be adjusted by adjusting the spindles, so they can be adjusted according to the size of the bird. It can also be installed on existing Cut-Up lines.

    Advantages

    • Allows for a maximum of 6,000 birds per hour

    Technical Specifications

    • Stainless steel frame and motor
    • Motor (IP66) power is 2 x 0,75 kW
    • Machine dimensions:
    – Length: 687 mm
    – Width: 961 mm
    – Height: 1111 mm
    – Weight: approx. 170 kg

  • CUT-UP MODULE

    Leg Processor SII

    Product Overview

    The Foodmate Leg Processor SII is designed to anatomically remove the back from the saddle to create a back out whole leg. The unique design of the Leg Processor SII lets the saddles run straight through the machine and change direction. The back is turned from the legs. The machine can run a wide size range while maintaining an optimal anatomical cut with minimal to no adjustments. The height of the machine can be mechanically adjusted by a spindle, so the machine can be adjusted to the size of the bird. The Leg Processor SII can be installed in either a new Foodmate Cut-Up System or it can easily be integrated into your existing frame or flex cut-up system.

    Advantages

    • Increases operations flexibility by
    • Accommodating a wide size range with minimal adjustments
    • Reduces bone content
    • Improves oyster retention
    • Improves yield
    • Increases bird size accommodations through height adjustment by the spindle

    Technical Specifications

    • Stainless steel frame and motor
    • Motor (IP66) power is 1,5 kW
    • Machine dimensions:
    – Length: 1269 mm
    – Width: 1080 mm
    – Height: 1457 mm
    – Weight: approx. 290 kg

  • CUT-UP MODULE

    OPTI Leg Processor

    Product Overview

    The Foodmate OPTI Leg Processor is designed to anatomically remove the back from the saddle to create a back out whole leg. The unique design of the OPTI Leg Processor lets the saddles run straight through the machine and never change direction.
    The legs are pulled away from the back and there is no need to twist the back away from the hip sockets. This results in a smoother process, putting less strain on the backs and hocks, and improving yield. The machine can run a wide size range while maintaining an optimal anatomical cut with minimal to no adjustments. Since the introduction in 2011, numerous customers have installed and benefited from the OPTI Leg Processor. All have reported very positive results with significant yield improvements while reducing rework caused by bone content.
    The OPTI Leg Processor can be installed in either a new Foodmate Cut-up System or it can easily be integrated into your existing frame or flex cut-up system.

    Advantages

    • Increases operations flexibility by accommodating a wide size range with minimal adjustments
    • Reduces strain on the back with the elimination of the “turn”
    • Reduces bone content
    • Improves oyster retention
    • Improves yield
    • Increases the final drum and thigh presentation since the legs do not twist in the machine
    • Increases bird size accommodations via height adjustment by the actuator

    Technical Specifications

    • Stainless steel frame and motor
    • Motor (IP66) power is 0,75 kW
    • Machine dimensions:
    – Length: 2099 mm
    – Width:  1054 mm
    – Height: 1608 mm
    – Weight: approx. 400 kg

  • CUT-UP MODULE

    Thigh & Drumstick Cutter

    Product Overview

    The Foodmate Thigh & Drumstick Cutter is a multi-purpose machine that can be used for both retail and food service applications.  It has a simple construction design that contains no rebuild points, thus reducing the cost of ownership.  It provides an anatomic cut and depending on the type of cut, various configurations are possible.  The electrical sync allows for more accurate cutting and the absence of a 90 degree gear box lowers maintenance costs.

    Advantages

    • Improves cut quality due to direct drive motor
    • Increases line speed due to the direct drive gear box
    • Allows for easy access to make adjustments
    • Improves product appearance due to the direct drive motor
    • Allows for a maximum of 6,000 birds per hour

    Technical Specifications

    • Stainless steel frame and motor
    • Motor (IP66) power is 0,75 kW
    • Machine dimensions:
    – Length: 1580 mm
    – Width: 957 mm
    – Height: 1529 mm
    – Weight: approx. 130 kg

  • CUT-UP MODULE

    Uni Thigh & Drumstick Cutter

    Product Overview

    The Uni Thigh & Drumstick Cutter is a multi-purpose machine that can be used for both retail and food service applications. Specially designed to handle large size variations while ensuring the highest percentage of anatomical cuts. It has a simple construction design that contains no rebuild points, thus reducing the cost of ownership. It provides an anatomic cut and depending on the type of cut, various configurations are possible. The electrical sync allows for more accurate cutting and the absence of a 90 degree gear box lowers maintenance costs.

    Advantages

    • Can be by-passed
    • Straight anatomical cut
    • Accommodates a wide size range
    • Skin coverage suitable for tray packing
    • In line design (does not require 180 degree corner)
    • High yields on drum, leaving kneecap intact to the thigh
    • Designed to provide a good cut on the fat line between drum and thigh
    • Lines speeds of 105 BPM at 12” center shackles and on 10” it is 125-130 BPM
    • Line run birds from a 1.5 to 2.0 lbs. range, giving up to 95% USDA “A” grade cuts

    Technical Specifications

    • Stainless steel frame and motor
    • Motor (IP66) power is 2 x 0,75 kW
    • Machine dimensions:
    – Length: 1419 mm
    – Width:    802 mm
    – Height: 1345 mm
    – Weight: approx. 130 kg

  • CUT-UP MODULE

    Tail Cutter

    Product Overview

    The Foodmate Tail Cutter automatically removes the tail from the back. The unit can be placed in different locations in the line. The Tail Cutter is designed to allow maximum yield and minimum damage to both back and tail. The module is installed in the Foodmate Cut-Up Line. The module is designed to separate the tail from the bird to be further processed. When the bird enters the module, the bird is guided by rails to a circular blade. When the bird passes the blade, the tail is cut off and the bird is transported to the next module. It can be placed on a flex or frame line.

    Advantages

    • Allows for a maximum of 6,000 birds per hour

    Technical Specifications

    • Stainless steel frame and motor
    • Motor (IP66) power is 0,75 kW
    • Machine dimensions:
    –   Length:       323 mm
    –   Width:         794 mm
    –   Height:        910 mm
    –   Weight:       approx. 45 kg

  • CUT-UP MODULE

    Neckskin Cutter

    Product Overview

    The Foodmate Neckskin Cutter is designed to cut off neckskins on the cut-up line. Flexibility is built into the design allowing for height adjustments to accommodate the different cut lengths. The Neckskin Cutter can be installed on current figurations or newly constructed Frame and Flex Lines. It contains a stainless steel frame and motor.

    Advantages

    • Allows for a maximum of 6,000 birds per hour

    Technical Specifications

    • Stainless steel frame and motor
    • Motor (IP66) power is 0.75 kW
    • Machine dimensions:
    – Length:  769 mm
    – Width:    550 mm
    – Height: 1362 mm
    – Weight: approx. 90 kg

  • CUT-UP MODULE

    Fat Puller

    Product Overview

    The Foodmate Fatpuller is a stainless steel constructed, automatic fat remover. The remaining fat will be removed by a screw and in combination with a vacuum system the fat will be removed and transported to a offal tank. There is also a cleaning option to clean the vacuum unit with water after production.

    Advantages

    • Allows for a maximum of 6,000 birds per hour
    • Removing remaining fat

    Technical Specifications

    • Stainless steel frame
    • Machine dimensions:
    – Length: 2283 mm
    – Width:   1796 mm
    – Height:  1774 mm
    – Weight: approx. 350 kg

  • CUT-UP MODULE

    Pre-Cutter 7

    Product Overview

    The Foodmate Pre-Cutter 7 is a stainless steel constructed, automatic precut unit. The knife makes a cut right under the keel bone,

    Advantages

    • Allows for a maximum of 6,000 birds per hour

    Technical Specifications

    • Stainless steel frame
    • Machine dimensions:
    – Length: 1064 mm
    – Width:   650 mm
    – Height: 1480 mm

  • CUT-UP MODULE

    Pre-Cutter 12 with Keel Cutter

    Product Overview

    The Foodmate Pre-Cutter 12 with Keel Cutter was designed specifically for the 9-piece Food Service Cut-up System. It automatically separates the breast from the neck, shoulders, back and saddle of birds while the birds are moving along the frame line, delivering the desired breast cut, allowing the bird to progress to the other modules without interruption.

    Advantages

    • Allows for a maximum of 6,000 birds per hour

    Technical Specifications

    • Stainless steel frame
    • Machine dimensions:
    – Length: 2177 mm
    – Width:  1797 mm
    – Height: 1766 mm

  • CUT-UP MODULE

    Unloader

    Product Overview

    The Foodmate Unloader is designed to unload legs or drumsticks from the cut up shackle. When the shackles pass the Unloader, legs or drumsticks will be unloaded by a guide bar system. The unloaded parts can drop into a bin or on a conveyor belt. The Unloader can be installed on current figurations or newly constructed Frame and Flex Lines.

    Advantages

    • Allows for easy adjustments due to the simple construction and no moving parts

    Technical Specifications

    • Stainless steel frame
    • Machine dimensions:
    – Length: 678 mm
    – Width: 548 mm
    – Height: 1151 mm
    – Weight: approx. 40 kg

  • CUT-UP SYSTEM

    Wing Portioner

    Product Overview

    The Foodmate Wing Portioner cuts wings into two or three parts (drums, flaps, tips) and handles both broilers and roasters. This wing wheel will process left, right, and intermixed wings. Due to the unique design of the wheel and cutting blades, it operates efficiently at 50 – 60 wings per minute. The Wing Portioner is a compact machine that may be installed in a multiple unit system and has an optional three-chute slide that pushes the parts into a divided conveyor. It is composed of stainless steel and food approved nylon.

    Advantages

    • Allows for a maximum of 60 wings per minute

    Technical Specifications

    • Stainless steel frame and motor
    • Motor (IP66) power is 0,18 kW
    • Machine dimensions:
    – Length:              856 mm
    – Width:              1294 mm
    – Height:             1304 mm
    – Weight: approx. 220 kg

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    FOODMATE B.V.

    Einsteinstraat 26

    3281 NJ Numansdorp

    The Netherlands


    Phone: +31 186 63 02 40


    General requests: info@foodmate.nl


    Sales: sales@foodmate.nl


    Spare Parts: spares@foodmate.nl


    Service Phone Number: + 31 186 63 02 42


    Service: service@foodmate.nl


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    KVK (COC) Number: 24402765