FOODMATE eviscerating

Excellent efficiency

Foodmate eviscerating systems provide a robust and effective solution to the eviscerating proces. These systems can be connected to defeathering and chilling lines, reducing labour and increasing processing speed.

EVISCERATING

Vent Cutter

 

The Foodmate Automatic Vent Cutter is used to release the bursa fabricius and then vent and position it on the back of the bird, in various types of poultry. By utilizing cylinder blades of the correct diameter in relation to the product size/weight, a perfect vent cut is made, thus avoiding weight loss and damage to the intestines.

The machine is fitted with 16 vent cutting units that, by means of tail rollers and breast holders, position the birds in the correct way prior to vent cutting. The machine provides adjustable infeed timing and height adjustments for different weight ranges. The cylinder blades are line driven and after each cycle, cylinder blades are then cleaned by water. It is stainless steel and food approved nylon constructed, and driven by the overhead conveyor system.

  • Allows for a maximum of 9000 birds per hour.
  • Stainless steel frame
  • Units: 16
  • Pitch: 6”
  • Rotation: CW/CCW
  • Conveyor type:
    – Pipe
    – T-track
  • Machine dimensions:
    – Length: 1624 mm
    – Width:  1624 mm
    – Height: 2843 mm
    – Weight: approx. 896 kg
Eviscerating

Opener

The Foodmate Automatic Opener provides an adjustable opening cut from the vent to the breast of the bird that can be used for various types of poultry. This ensures a perfect cut in the abdomen to create access for the eviscerating units. This clean cut provides no yield loss and no damage to the intestines, thus avoiding contamination. The machine is fitted with 16 opening units and cleaning of the opening units after each cycle will also prevent contamination. The machine is stainless steel and food approved nylon constructed.

It allows for adjustable infeed timing and height adjustments for different weight. The cutting length can also be changed by an adjustable curve system. The machine needs to be hooked up to the main water supply and is driven by an overhead conveyor system.

  • Allows for a maximum of 9000 birds per hour
  • Stainless steel frame
  • Units: 16
  • Pitch: 6”
  • Rotation: CW/CCW
  • Conveyor type:
    – Pipe
    – T-track
  • Machine dimensions:
    – Length: 1624 mm
    – Width:  1624 mm
    – Height: 2648 mm
    – Weight: approx. 597 kg
Eviscerating

Eviscerator

The Foodmate Automatic Eviscerator is utilized for various types of poultry, to draw the intestine pack with giblets after vent cutting and opening of the birds. The intestine package with giblets attached are positioned on the back of the bird that is still attached for veterinary inspection of both. The heart, liver and gizzards are presented for easy harvesting. With product within the set product weight range, the machine has hardly any fall back or loss of packs and the performance rate, with regards to recovery of edibles, is 90% or higher.
Fitted for 16/24 eviscerating units that, due to the breast holder, position the birds in the correct way prior to starting to draw. This machine allows for adjustable infeed timing, height adjustment for different weight ranges, total machine timing, and breast holder tension.
The Eviscerator needs to be hooked up to the main water supply to clean each unit after each cycle. It is stainless steel and food approved nylon constructed and is driven by the overhead conveyor system.

  • Allows for a maximum of 9000 birds per hour.
  • Stainless steel frame
  • Units: 16 or 24
  • Pitch: 6”
  • Rotation: CW/CCW
  • Conveyor type:
    – Pipe
    – T-track
  • Machine dimensions
    – Length: 1624 mm (units 16)
                    2000 mm (units 24)
    – Width:   1624 mm (units 16)
                     2000 mm (units 24)
    – Height: 2749 mm
    – Weight: approx.  791 kg (units 16)
                     approx. 1291 kg (units 24)
Eviscerating

Cropper

The Foodmate Automatic Cropping Machine is a stainless steel constructed, automatic crop remover. Each unit (16 or 24) is fitted with a special cropping head, which passes through the bird. The units are chain driven by a separate motor and cropper heads are cleaned by a rotating motor-driven brush. The machine is driven by the overhead conveyor.

  • Allows for a maximum of 9000 birds per hour
  • Stainless steel frame
  • Units: 16 or 24
  • Pitch: 6”
  • Rotation: CW/CCW
  • Conveyor type:
    – Pipe
    – T-track
  • Machine dimensions: 
    – Length: 1624 mm (units 16)
                    2000 mm (units 24)
    – Width:  1624 mm (units 16)
                    2000 mm (units 24)
    – Height: 3741 mm
    – Weight: approx.  733 kg (units 16)
                     approx. 1036 kg (units 24)
Eviscerating

Neck Breaker

The Foodmate Automatic Neck Breaker is utilized to break the neck at the breast side of the product, in various types of poultry. Each unit is capable of breaking the neck and stripping it off the bird with the neck skin attached to the product. This machine has its own collection tray and wiper to ensure the necks are unloaded at one location. The Neck Breaker is fitted with 16 breaking units and a drum with position mechanisms to locate a correct position prior to actual neck breaking.

It also allows for adjustable infeed timing and height adjustment for various weight ranges. The machine needs to be hooked up to the main water supply to clean each breaker unit after each cycle. It is stainless steel and food approved nylon constructed and is driven by the overhead conveyor system.

  • Allows for a maximum of 9000 birds per hour
  • Stainless steel frame
  • Units: 16
  • Pitch: 6”
  • Rotation: CW/CCW
  • Conveyor type:
    – Pipe
    – T-track
  • Machine dimensions:
    – Length: 1624 mm
    – Width:   1624 mm
    – Height: 3548 mm
    – Weight: approx. 686 kg
Eviscerating

Final Control

The Foodmate Automatic Final Control is a stainless steel constructed, automatic final control machine and lung remover. Fitted with 16 units, each unit is fitted with a specially designed vacuum suction pipe. The machine is height adjustable for various bird sizes and driven by the overhead conveyor.

  • Allows for a maximum of 9000 birds per hour
  • Stainless steel frame
  • Units: 16
  • Pitch: 6”
  • Rotation: CW/CCW
  • Conveyor type:
    – Pipe
    – T-track
  • Machine dimensions:
    – Length: 1624 mm
    – Width:   1624 mm
    – Height: 2948 mm
    – Weight: approx. 683 kg
Eviscerating

Bird Washer

The Foodmate automatic Bird Washer is a stainless steel constructed, automatic, inside and outside bird washer.
Fitted with 16 washing units, each unit contains a special spray nozzle. The machine is height adjustable for various bird sizes and driven by the overhead conveyor.

  • Allows for a maximum of 9000 birds per hour
  • Stainless steel frame
  • Units: 16
  • Pitch: 6”
  • Rotation: CW/CCW
  • Conveyor type:
    – Pipe
    – T-track
  • Machine dimensions:
    – Length: 1624 mm
    – Width:   1624 mm
    – Height: 2946 mm
    – Weight: approx. 650 kg
Eviscerating

Gizzard Harvester

The Gizzard Harvester separates poultry gizzards from the intestines, cleans the gizzards and removes the gizzard skin. It is possible to combine the gizzard harvester with a screw conveyor, inspection table, gizzard washing machine, gizzards fat remover, cooler and pump to have a production line.

  • Allows for a maximum of 6000 birds per hour
  • Easy to operate, hygienic cleaning application and low maintenance
  • Wide adjustment range
  • Comparable less wear at high reliability
  • Exactly adjustable spray water volume for each section
  • Low electricity consumption
  • Installation in the evisceration section along with heart and liver area
  • Optimum peeling at highest yield
  • Modified and durable transfer chain for gizzards
  • Stainless steel frame and motor
  • Power:
    – Circular knife: 1.1 kW
    – Drive: 1.5 kW
    – Total: 2.6 kW
  • Water:
    – Consumption: 1 – 1.5 m³/h
    – Pressure: min. 2 Bar, max. 4 Bar
  • Connection: female thread, 1“
  • Diameter of drainpipe: 114 mm
  • Machine dimensions:
    – Length:             1930 mm
    – Width:                705 mm
    – Height:              1150 mm
    – Weight:  approx. 355 kg
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